Hydrogen Engine Development

Every successful hydrogen engine begins with a solid concept. At Felsaris we translate visions into precise technical designs, combining advanced CAD, thermodynamic modeling and system-level analysis. From layout and air-path design to combustion chamber geometry and injection strategy, every decision is guided by hydrogen-specific requirements. By integrating manufacturability, safety and performance from the outset, we avoid costly redesigns and create a robust foundation for development. Our structured concept phase ensures that each project enters simulation and testing with a clear roadmap, reducing risks and accelerating time-to-prototype.

Using proprietary H₂ combustion models and advanced 1D/3D CFD simulations, we predict performance with high accuracy, optimize combustion and detect abnormal combustion risks at an early stage. This shortens development cycles, increases efficiency and avoids costly iterations. With our patented and highly reliable simulation approach, we can pre-calibrate the engine, minimizing expensive and potentially risky trial-and-error during testing. Simulation is our core competence: we develop the entire engine virtually to a very advanced level, achieving a mature design before physical testing even begins. This is why our patented hydrogen simulation approach enables development that is up to three times faster, at 50% lower cost, and with more reliable power output compared to conventional methods.

Once the virtual development reaches maturity, we transfer it seamlessly to real-world validation. Working with leading test bench facilities, we refine every parameter – from ignition timing and injection pressure to turbo-matching, knock prevention and emissions control. Our pre-calibrated approach minimizes trial-and-error, turning testing into a confirmation process rather than costly exploration. By focusing on zero CO₂, ultra-low NOx and stable high-power operation, we deliver engines that perform reliably across all duty cycles. Whether heavy-duty, passenger car, motorsport, motorcycle or power generator, our calibration ensures performance and durability that set new benchmarks in hydrogen propulsion.